Custom Towable GPU Manufacturer & Factories

Engineering Next-Generation 400Hz and 28.5V DC Ground Support Power Technologies for Global Aviation and Logistics Infrastructure

High-Capacity Aviation dollies & Luggage Transport Equipment

Engineered to meet stringent IATA standards and tailored for integration with global airport ramp operations.

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Commercial Status & Decarbonization Trends in Ground Power Engineering

The global aviation ecosystem is facing an unprecedented transformation. As airports and commercial airlines strive for net-zero carbon targets, the electrification of Ground Support Equipment (GSE) has progressed from a secondary sustainability objective to a core regulatory requirement. Among these critical systems, the Towable Ground Power Unit (GPU) acts as the central mechanism for reducing auxiliary engine runtimes, dramatically cutting jet fuel consumption and emissions while aircraft are stationed at the gate.

Traditionally, ground power relied on diesel-driven generator units. These conventional configurations, while reliable in terms of uptime, represent a major point source of carbon dioxide, nitrous oxides, and fine particulate matter on the airfield. In response, modern manufacturers are transitioning towards zero-emission technologies. By utilizing advanced solid-state lithium-ion battery architectures and ultra-efficient frequency converters, custom towable GPUs are redefining operational footprints globally.

"The shift towards towable solid-state and hybrid GPUs is estimated to reduce airport ground-level carbon emissions by up to 85% compared to legacy diesel generators. For hubs managing over 100,000 movements annually, this equates to thousands of metric tons of CO2 eliminated per year."

From a commercial perspective, ground handlers and airlines evaluate GPU acquisitions based on the Total Cost of Ownership (TCO). While the capital expenditure (CAPEX) for custom solid-state and smart-hybrid towable GPUs is higher than basic diesel models, the operating expenditure (OPEX) savings are immense. Electric units bypass the volatile costs of diesel fuel, require significantly fewer preventative maintenance hours (with no oil changes, piston rings, or fuel filters to replace), and boast operational lifespans exceeding 10 to 15 years.

Technical Specification & Topology Matrix

How custom engineering accommodates regional variations in grid stability, load profiles, and output frequencies.

A custom towable GPU must provide clean, stable power directly to the aircraft’s electrical bus system. This typically requires either a 400Hz alternating current (AC) output for narrowbody and widebody passenger aircraft or a 28.5V direct current (DC) output for turboprops, regional jets, and helicopters. The engineering complexity lies in maintaining strict voltage and frequency tolerances, even under sudden step-loads when aircraft systems (such as high-draw environmental control packs) are turned on.

Parameters Solid-State Electric GPU (Towable) Diesel Engine Driven GPU (Towable) Energy Storage Hybrid GPU (Towable)
Power Output (kVA) 90 kVA / 140 kVA / 180 kVA 90 kVA to 180 kVA Up to 180 kVA + Surge Support
Output Frequency & Voltage 400 Hz AC / 28.5 V DC 400 Hz AC / 28.5 V DC 400 Hz AC / 28.5 V DC
Energy Density / Engine Type Lithium Iron Phosphate (LiFePO4) Tier 4 Final / Stage V Diesel LiFePO4 + Compact Diesel Generator
Total Harmonic Distortion (THD) < 1.5% (Pure sine wave output) < 3.0% (Mechanical governor limited) < 2.0%
Acoustic Signature < 60 dBA @ 7 meters (Virtually silent) 75 - 85 dBA @ 7 meters < 65 dBA in battery-only mode
Operational Temperature Range -40°C to +55°C (With thermal management) -30°C to +52°C -35°C to +52°C

Our custom towable GPU lines employ double-conversion inverter topologies to guarantee complete isolation of the output from incoming line transients during recharging. In battery-only configurations, the internal battery management system (BMS) controls the discharge curves, optimizing active cooling cycles via integrated liquid-cooling plates. This ensures that even under maximum payload in high-ambient operations, the cells remain within safe temperature thresholds, preserving cell cycle lifetime (exceeding 4,000 cycles at 80% Depth of Discharge).

Localized Applications & Custom Configuration Options

Every apron has its own climate, regulations, and operational rhythm. Our towable configurations adapt seamlessly.

01

Extreme Temperature Ruggedization

Designed for deployment in the harsh sandstorms of Middle Eastern hub airports or sub-zero Arctic ground operations. Includes active cabin heating/cooling systems, IP55 enclosure protection, and dual-layer seals.

02

Multi-Voltage Output Integration

Custom setups integrating dual 400Hz AC outputs and a auxiliary 28.5V DC converter on a single towable chassis. Allows ground crews to service mixed fleets without shifting equipment.

03

Smart Grid Integration & Telematics

IoT-enabled tracking systems that log real-time power delivery metrics, battery state-of-charge, geographical position, and predictive maintenance diagnostics directly to airport control towers.

Holistic Ground Support Equipment (GSE) Portfolio

Beyond ground power, we manufacture and engineer a comprehensive array of dynamic ramp solutions including dollies, cargo loaders, and specialty vehicles.

CD5207GJJ Aircraft Tank Refueling Truck

CD5207GJJ Aircraft Tank Refueling Truck

Consists of a chassis, oil tanks, pumping system, control system, and operating components with advanced filtration and pressure regulation capabilities.

CD5580GJJ Aircraft Tank Refueling Truck

CD5580GJJ Aircraft Tank Refueling Truck

Heavy-duty runway refueling configuration featuring self-circulation, metering, and state-of-the-art pressure control systems.

CD5341GJJ Aircraft Tank Refueling Truck

CD5341GJJ Aircraft Tank Refueling Truck

Optimized for medium-to-large regional aircraft, delivering rapid fuel flow-rates with dual stage filter water separators.

Slave Pallet Dolly

Slave Pallet Dolly

Industrial heavy-load slave pallet system designed for efficient cargo hub terminal operations.

Pallet Dolly

Pallet Dolly

Standard-setting structural steel construction with multi-directional roller systems for seamless ULD handling.

7T Castle Pallet Dolly

7T Castle Pallet Dolly

Designed specifically to transport massive air cargo containers and heavy pallets securely across the airfield.

New LD3 Container Dolly

New LD3 Container Dolly

Ergonomic, low-profile trailer optimized for handling standardized LD3 air cargo units safely.

Container Dolly

Heavy-Duty Container Dolly

Enhanced tow-bar brakes and reinforced steel structure for high-intensity airport distribution centers.

LD6 Container Dolly

LD6 Container Dolly

Custom transport chassis with secure lock systems designed for oversized LD6 and LD8 cargo container units.

Rainproof Luggage Cart

Rainproof Luggage Cart

Weatherproof cargo structure protecting customer baggage from wind, rain, and snow during tarmac transport.

Enclosed Baggage Cart

Enclosed Baggage Cart

All-sided security enclosure with heavy-duty locking doors to ensure zero luggage loss during transit.

Baggage Trolley

Baggage Trolley

High mobility, heavy cargo volume design with reinforced turning mechanisms and dynamic brakes.

CD-SP80 Catering Truck

CD-SP80 Catering Truck

Hydraulic scissor-lift catering system designed to service medium-to-large long haul airplanes.

Electric Catering Truck

Electric Catering Truck

Emissions-free runway catering vehicle equipped with thermal insulated compartments and high load limits.

Catering Truck

Standard Catering Truck

Rigid chassis setup featuring user-friendly cabin interfaces and highly reliable hydraulic system safeties.

Aircraft Heating Unit - CDH-60

Aircraft Heating Unit - CDH-60

High BTU output mobile ground heater unit engineered for extreme polar operations.

PCA Unit - CD190

Pre-Conditioned Air (PCA) Unit - CD190

Delivers conditioned fresh air directly to aircraft cabins, eliminating reliance on onboard APUs.

Aircraft Cabin Heater - CD-H02

Aircraft Cabin Heater - CD-H02

Compact, high-efficiency diesel burner providing safe and consistent warm airflow to cabins.

CD-PBS5062E Self-propelled stairs

CD-PBS5062E Self-propelled Stairs

Highly stable electric self-propelled boarding passenger stairs with non-slip treading.

CD-PBS5062D Self-propelled stairs

CD-PBS5062D Self-propelled Stairs

Diesel variant of boarding stairs, configured with telescoping platform height capabilities.

CD-PS580 Passenger Stairs

CD-PS580 Self-propelled Passenger Stairs

Wide-stair path design for commercial aviation passenger flow management.

Energy Storage Ground Power Unit

Energy Storage Ground Power Unit

High capacity LiFePO4 battery system offering quiet, green 400Hz and DC output options for runway operations.

90KVA Aircraft Ground Power Unit

90KVA Aircraft Ground Power Unit

Aviation industry workhorse, supplying highly reliable 3-phase 115/200V AC power at 400Hz.

Aircraft Ground Static Power Unit

Aircraft Ground Static Power Unit

Hangar or bridge mounted solid-state frequency converter designed for low noise operations.

Truck Mounted Air Start Unit

Truck Mounted Air Start Unit

Supplies high-pressure air to start main aircraft engines on large commercial airliners.

CDA300 Air Start Unit

CDA300 Air Start Unit

Pneumatic starter solution delivering continuous airflow under precise pressure regulations.

CDA400 Air Start Unit

CDA400 Air Start Unit

Extremely robust air volume flow output optimized for jumbo wide-body airframe starting.

CDT700 aircraft towing tractor

CDT700 Aircraft Towing Tractor

Heavy duty pushback tractor with four-wheel drive and four-wheel steering configuration.

CDT450 aircraft towing tractor

CDT450 Aircraft Towing Tractor

Mid-range towbar tractor engineered to handle critical pushback processes for narrowbody planes.

CDT300 aircraft towing tractor

CDT300 Aircraft Towing Tractor

High maneuverability aircraft tractor designed for hangar positioning and runway line tasks.

10Ton Electric Baggage Towing

10Ton Electric Baggage Towing Tractor

Zero emission tractor offering quiet, high traction baggage train hauling capability.

50-100Ton Diesel Baggage

50-100Ton Diesel Baggage Towing Tractor

Extreme heavy duty cargo line pulling machine equipped with automated transmissions.

20Ton Electric Baggage

20Ton Electric Baggage Towing Tractor

High battery life towing system built for massive cargo and logistics distributions.

CD5060DWS Aircraft Lavatory

CD5060DWS Aircraft Lavatory Service Truck

Corrosion resistant waste and clean water tank system built on a rigid municipal chassis.

CD5060DQS Electric Aircraft

CD5060DQS Electric Aircraft Water Service Truck

Provides high volume potable water delivery with complete safety pressure interlocks.

CD5060DWSZ Electric Aircraft

CD5060DWSZ Electric Aircraft Lavatory Truck

Integrated vacuum waste pumping system configured with electric drivetrain for quiet operations.

CDL14000 Cargo Loader

CDL14000 Cargo Loader

Standard scissor lift platforms configured for dual lane containerized load transfers.

CDL35000 Cargo Loader

CDL35000 Cargo Loader

Heavy-lift main deck loader built for B747F and B777F wide-body cargo operations.

CDL7000 Cargo Loader

CDL7000 Cargo Loader

7-ton capacity lower deck container cargo handler featuring highly precise joystick control.

CD-Q5100DCR Ambulift Truck

CD-Q5100DCR Ambulift Truck

Assists passengers with reduced mobility (PRM) to board and disembark aircraft smoothly and safely.

Ambulift Truck

Standard Ambulift Truck

Robust passenger lift cabin engineered to match sill heights ranging from commuter planes to widebody airliners.

Core Value Pillars of Our Manufacturing Processes

How we maintain technical leadership and operational reliability across global shipping hubs.

01

Advanced Engineering

Our company leverages advanced science and technology during product design, research, and development. We implement state-of-the-art simulation software to model stress factors, power transients, and thermal distribution, ensuring maximum hardware performance and innovation capabilities.

02

Uncompromised Product Quality

High-quality products meet the expected needs of users and stand out in similar competitive fields. We win market recognition and establish a global reputation through rigorous materials selection, ISO-compliant factory testing, and adherence to CE, SGS, and regional aviation regulations.

03

Global Deliverability

Backed by robust supply chain management, precise inventory control, and optimized logistics and transportation systems. Our global distribution networks and emergency response strategies ensure that components, replacement parts, and whole units arrive on-site and on-schedule.

04

After-Sales Support

Our quality after-sales service solves problems encountered by customers during field operations. Through detailed technical training, accessible remote diagnostic support, and on-site maintenance services, we enhance customer trust and extend the operational lifetime of the equipment.

Strategic Customization: OEM & ODM Engineering Solutions

We align closely with airport planners, airlines, and ground handling services to deliver tailored equipment configurations.

100%

Tailored Design

We welcome OEM and ODM orders, modifying mechanical structural designs and electronic interfaces to suit specific ramp architectures.

30+

Country Reach

Deploying advanced equipment to major global hubs across Europe, Asia-Pacific, North America, and the Middle East.

< 1%

Harmonic Distortion

High quality frequency converters that protect sensitive avionics from noise and electrical spikes during pre-flight checks.

24/7

Ramp Support

Comprehensive service plans to maximize equipment uptime and minimize airport gate delays.

Whether providing OEM or ODM services, we maintain a customer-centric approach throughout product planning, design, production, testing, and after-sales support. By combining integrated service solutions with custom manufacturing pathways, we help our clients lower acquisition costs, speed up implementation timelines, and improve the overall efficiency of their ground support fleet.

Global Business Partners & Alliances

Expert FAQ: Ground Power Unit (GPU) Engineering & Operations

Addressing technical, commercial, and operational questions from airport procurement directors and GSE engineers.

What are the main advantages of solid-state electronic GPUs over diesel generator units? +
Solid-state GPUs use lithium-ion batteries and electronic frequency converters, producing zero local emissions and operating almost silently. They reduce energy costs by up to 80% and eliminate the maintenance required for diesel engines (oil, filters, valves), significantly reducing the Total Cost of Ownership (TCO).
Why does commercial aviation require 400Hz frequency instead of the standard 50Hz/60Hz grid power? +
Aviation designs utilize 400Hz because higher electrical frequencies allow transformers, generators, and motors to be much smaller and lighter. This weight reduction directly improves fuel efficiency and cargo capacity for commercial aircraft during flight.
How do custom towable GPUs perform in extreme weather conditions? +
Units engineered for harsh climates feature IP55/IP66 enclosures and internal thermal management systems (heating blankets for sub-zero temperatures and liquid-cooling or active ventilation systems for hot desert climates). This ensures internal electronics and batteries stay within safe operational limits.
What is the significance of the "EF" and "F" interlock system on GSE power cables? +
The EF and F interlocks are safety circuits that prevent power from flowing to the connector plug until it is fully engaged with the aircraft's receptacle. This prevents electrical arcing, protects aircraft electrical systems, and ensures ramp crew safety.
Can energy storage GPUs handle sudden high-load demands? +
Yes, our lithium-ion batteries and advanced inverter designs can supply instant surge power. This supports the initial startup of aircraft environmental control systems (ECS) and other high-draw avionics without causing voltage drops.

Latest Industry News & Technical Insights

Stay up to date with the latest advancements in GSE electrification, regulatory updates, and airport field test reports.

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